Welcome to the Tekonsha Voyager Manual, your comprehensive guide to installing, operating, and maintaining the Voyager electronic brake controller. This manual is designed to help you understand the features, installation process, and safe operation of the Voyager, ensuring optimal performance for your trailer braking system.
1.1 Overview of the Tekonsha Voyager Brake Controller
The Tekonsha Voyager is a proportional electronic brake controller designed for trailers with 1-4 axles. It uses advanced sensor technology to provide smooth, responsive braking in various driving conditions. Known for its reliability and ease of use, the Voyager features a manual override for emergency braking and adjustable gain settings for customized control. This controller is compatible with a wide range of vehicles and trailers, making it a versatile choice for towing needs. The manual provides detailed instructions for installation, operation, and maintenance to ensure optimal performance and safety.
1.2 Importance of Reading the Manual
Reading the Tekonsha Voyager manual is crucial for safe and effective use of the brake controller. It provides detailed instructions for installation, operation, and maintenance, ensuring proper setup and functionality. The manual includes safety precautions, warranty information, and troubleshooting tips to help users avoid common errors. By following the guidelines, you can prevent accidents, ensure compliance with regulations, and maintain optimal braking performance. Keep the manual handy for future reference to address any issues and optimize the controller’s longevity and reliability.
Installation Instructions
Mount the Voyager brake controller securely, ensuring proper alignment and accessibility. Follow the wiring diagram, grounding the white wire to the negative battery post. Wear safety glasses during installation and refer to the manual for specific instructions to ensure correct setup and functionality.
2.1 Step-by-Step Installation Guide
Begin by mounting the Voyager brake controller in an accessible location, ensuring it is level and secure. Connect the black wire to the positive battery terminal and the white wire to the negative terminal. Attach the red wire to the stoplight switch and the blue wire to the trailer brakes. Ground the unit properly to avoid interference. Turn on the power and test the brakes by pressing the manual override knob. Ensure all connections are tight and the system functions correctly before towing. Always wear safety glasses during installation and follow the manual for precise instructions.
2.2 Mounting Hardware and Requirements
The Tekonsha Voyager comes with all necessary mounting hardware for a secure installation. Ensure the unit is mounted in an accessible location, preferably near the driver’s seat for easy control. Choose a flat, level surface to maintain proper functionality. Avoid areas exposed to excessive heat, moisture, or vibrations. Use the provided screws to fasten the unit firmly to the vehicle. Ensure the manual control knob is within reach and the LED indicator is visible. Periodically inspect the mount to ensure it remains secure and level for optimal braking performance and safety. Proper installation is critical for reliable operation.
Wiring Diagrams and Connections
Understanding the wiring diagrams is essential for proper installation. The Voyager uses a color-coded wiring system: black for positive battery, white for ground, red for stoplight, and blue for trailer brakes. Ensure all connections are secure and correctly matched to avoid interference. Ground the white wire to the vehicle’s negative battery terminal. Proper wiring ensures reliable communication between your vehicle and trailer brakes. Consult the diagram for specific connections and follow the manual’s instructions to prevent electrical issues and ensure safe operation. Always double-check connections before use.
3.1 Understanding the Wiring Color Code
The Tekonsha Voyager wiring system uses a color-coded approach for easy identification. The black wire connects to the positive battery terminal, while the white wire is grounded to the negative terminal. The red wire links to the stoplight switch, activating brakes during stops. The blue wire controls the trailer brakes, ensuring proper communication between your vehicle and trailer. Understanding this color code is crucial for accurate installation and troubleshooting. Always ground the white wire securely to avoid electrical interference. Proper connections ensure smooth braking functionality and prevent potential hazards. Consult the wiring diagram for precise connections. Ensure all wires are securely fastened to avoid loose connections and interference from RF-generating devices.
3.2 Hard-Wiring Diagram and Instructions
The Tekonsha Voyager hard-wiring diagram provides a detailed visual guide for connecting the brake controller to your vehicle’s electrical system. Begin by connecting the black wire to the positive battery terminal and the white wire to the negative terminal or chassis ground. The red wire should be linked to the cold side of the stoplight switch, while the blue wire connects to the trailer brake circuit. Ensure all connections are secure and protected from moisture. Use the provided wiring diagram to verify each connection. Properly routing and securing the wires prevents interference and ensures reliable functionality. Always consult the manual for specific wiring instructions tailored to your vehicle and trailer setup.
Manual Control and Operation
The Tekonsha Voyager allows manual control of trailer brakes using the slide knob, enabling direct application when needed. The controller responds proportionally to braking actions, ensuring smooth stops.
4.1 How to Use the Manual Slide Knob
The manual slide knob on the Tekonsha Voyager allows for direct control of the trailer brakes. Located on the front of the unit, it enables manual activation when needed. To use it, simply move the knob forward to apply the brakes and release to deactivate. The LED indicator will light up when manual braking is active. For optimal results, ensure the gain settings are properly adjusted before using the manual control. Avoid using the slide knob while driving, as it is intended for stationary or emergency situations only. Always refer to the manual for detailed instructions.
4.2 Adjusting Gain and Level Settings
Adjusting the gain and level settings on your Tekonsha Voyager is crucial for optimal braking performance. The gain setting controls the aggressiveness of the brakes, while the level setting ensures proper alignment with your trailer’s weight distribution. Use the slide knob to adjust these settings, monitoring the LED indicator for feedback. Start with the recommended baseline and fine-tune based on your towing experience. Proper adjustment ensures smooth, proportional braking. Always test adjustments in a safe environment to confirm the settings are correct for your specific setup and driving conditions.
Safety Precautions and Warnings
Always wear safety glasses during installation and follow all precautions to avoid injury. Keep the manual nearby for future reference and ensure the unit is securely mounted to prevent damage or malfunction.
5.1 Important Safety Instructions
Read and follow all instructions carefully before installing or operating the Tekonsha Voyager Brake Controller. Always wear safety glasses during installation to prevent eye injury. Ensure the brake control unit is securely mounted to your vehicle to avoid malfunction. Keep this manual with the brake control for future reference. Avoid activating RF-generating devices near the brake control, as they may cause interference. Regularly check that the Brake Control Unit, LED indicator, and Manual Knob are properly secured. Follow all safety precautions to ensure safe and effective operation of the trailer brake system.
5.2 Avoiding Interference from RF Generating Devices
To ensure proper functionality of the Tekonsha Voyager Brake Controller, avoid activating or mounting RF-generating devices near the unit. Keep cell phones, two-way radios, and similar devices at least 12 inches away from the brake control. RF interference can disrupt the controller’s operation, leading to inconsistent or unintended braking. Maintaining this distance ensures reliable performance and safety while operating your trailer brakes. Always prioritize this precaution to avoid potential issues during towing or braking scenarios.
Maintenance and Troubleshooting
Regularly inspect and maintain the Tekonsha Voyager Brake Controller to ensure optimal performance. Refer to the troubleshooting section for solutions to common issues, such as connectivity or sensor problems, to guarantee safe and reliable trailer braking functionality at all times.
6.1 Regular Maintenance Tips
Regular maintenance is crucial for the Tekonsha Voyager Brake Controller to function effectively. Start by inspecting the wiring connections to ensure they are secure and free from corrosion. Next, check the brake control unit for any signs of physical damage or wear. Clean the unit periodically to prevent dust buildup. Ensure the manual slide knob and gain settings are functioning smoothly. Also, verify that the LED indicator is operating correctly to monitor brake activity. Finally, review the user manual for specific maintenance recommendations tailored to your Voyager model. Consistent upkeep will prevent potential issues and extend the lifespan of your brake controller.
6.2 Common Issues and Solutions
Common issues with the Tekonsha Voyager Brake Controller often relate to improper installation or connectivity. If the trailer brakes fail to activate, check the wiring connections and ensure the ground wire is securely attached. For uneven braking, adjust the gain settings or verify the automatic leveling system is calibrated. If the LED indicator is not functioning, inspect the power supply and ensure the unit is properly mounted. Refer to the troubleshooting section in the manual for detailed solutions to resolve these and other issues effectively.
Automatic Leveling System
The Tekonsha Voyager features an automatic leveling system designed to ensure proper brake functionality by maintaining the unit’s calibration and alignment, enhancing overall braking performance and safety.
7.1 Ground Control TT Leveling System
The Ground Control TT is an advanced leveling system designed for seamless integration with the Tekonsha Voyager brake controller. This system ensures proper alignment and calibration of the brake control unit, which is crucial for accurate and reliable trailer braking performance. The Ground Control TT features a one-touch leveling operation, making it easy to adjust and maintain the correct orientation of the Voyager. This ensures consistent functionality, especially during abrupt stops or uneven terrain. Proper installation and setup of the Ground Control TT are essential for optimal performance and safety.
7.2 Leveling the Sensor for Proper Functionality
Proper leveling of the sensor is critical for the Tekonsha Voyager’s functionality. The sensor must be aligned with the trailer’s orientation to ensure accurate brake activation. Misalignment can lead to inconsistent or delayed braking, compromising safety. Use the Ground Control TT system for precise leveling, ensuring the sensor is calibrated to the trailer’s position. Regular checks and adjustments are essential to maintain optimal performance, especially after towing on uneven terrain or making significant adjustments to the trailer setup. Proper sensor alignment ensures smooth, proportional braking in all conditions.